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XpertFactory

Optimising the performance of manufacturing & plants

XpertFactory

Optimising the performance of manufacturing & plants

 

Implement major cost savings

Combine data from machine and the environment for greater insight and understanding of key control variables. Improve the quality of each component and enable Engineers to be alerted in real-time to problems before they occur.

Improve real time data quality

Share data in real time to maximise efficiency. Facilitate seamless, synchronised, and centralised real-time data acquisition from existing machinery & equipment to enable data processing, dashboarding, analysis, and storage. 


Increase uptime & OEE

Be alerted in real-time to problems before they occur, resulting in consistent near zero error processes, increases in uptime, and improved Overall Equipment Efficiency.


Improve worklfows

Gain greater gain visibility with fully integrated dashboards: harnesses data from across the entire manufacturing process for real-time monitoring, assessment and actions.

How it works

Data Collection
With over 20 connectors available, XpertFactory offers seamless data collection from a wide range of sources including PLCs, SCADA systems, Historians, ERPs, and Cloud Infrastructure. XpertFactory enables intelligent data collection at the source, allowing for sub-second data capture.

Calculations
Derive new values from real-time and historical data, with low-code and pro-code options available.

Process Understanding
Leverage advanced process modelling to gain deep insights into your manufacturing operations by combining historical data with expert-driven machine learning. Our transparent models reveal key relationships between process KPIs, parameters, and control settings - enabling improved design, optimization, and maintenance.

Condition Monitoring
Enhance plant reliability with a powerful condition monitoring engine that applies advanced detection techniques. It identifies anomalies in process parameters, deviations from operational norms, and symptoms of faults - even without historical data.

Dashboards
Our dashboard allows a birds-eye view of your complete operation, with the ability to drill down to the asset level and your OT data. These intelligent dashboards allow you to monitor real-time process measurements. KPI trends, receive condition monitoring alerts, and track alarms and actions.

Trending & Reporting
Our trending functionality allows you to perform time-series analysis and cycle-time analysis on your historical and real-time data, including process measurements, KPIs and alerts. Our reporting functionality allows for pre-defined reports to be download and emailed to assigned users. Plus, our platform allows for customised reports to be created.

Trouble-shooting
XpertFactory allows the capture and automation of corrective actions, troubleshooting and standard operating procedures. Our agents use both patterns from data and captured human rules to ensure the best decisions and guided actions are delivered consistently 24/7 to plant operators

Optimisation
XpertFactory supports our patented technology for performance optimisation and control. It involves building multiple understandable machine learning models for the various process KPIs to derive optimal process settings that balances the competing KPIs.

Talk to an Xpert

Book a Demo

Outstanding platform & partnership

Strong relationship with us and our clients. Very flexible to new demands. Open to our roadmap and to integrate partners tech stack with their technology.

IT Services Industry

Good experience

The development team at XpertRule were extremely easy to work with and adept at understanding our business problems. The platform allowed a solution to be built quickly. It has been deployed for an extended period of time with very few issues arising.

Services (non-Government) Industry

Great Product

Good and easy to use product. Can be used even if you have little programming knowledge.

Manufacturing Industry

Intuitive product with first class support from the vendor

Product is very intuitive, simple to use and deploy. Support from the vendor has always been very responsive with regards to both problem resolution and capability to rapidly enhance the product as new needs were identified.

Software Industry

Excellent support with a genuine interest in high quality output

Excellent overall service, with support always on hand whenever needed - both in person or handy written prompts. The team seemed genuinely interested in making a positive difference with the work, not ready to settle for average outcomes.

Manufacturing Industry

This partnership showcases how emerging technology can deliver tangible results in efficiency, performance, mitigation, and waste reduction, while also delivering a positive impact on profitability.

Collaborating with carefully selected technology partners is key for us to embrace the next generation of manufacturing automation capabilities making it possible to enhance production efficiencies and Net Zero targets in a practical way.

Manufacturing Industry